When it comes to industrial production, one of the most important steps in creating a final product is sheet metal fabrication. This process involves using specialized tools and equipment to shape and cut sheet metals into components. The components are then assembled with welding and rivets to form larger assemblies that can be used as finished products or incorporated into other parts of an assembly line.
As a professional sheet metal fabrication manufacturer, we understand how important it is for companies to find reliable and high-quality suppliers so their business operations run smoothly. We’ll explain sheet metal fabrication and its importance in manufacturing processes and highlight common techniques manufacturers use during production.
How does sheet metal fabrication work?
Sheet metal fabrication is a process whereby thin metal sheets, usually measuring between 0.006 and 0.25 inches thick, create components for machines, vehicles, and other objects. The sheet metal is cut and bent into shape using various tools such as saws, shears, bending brakes, or presses.
It can also be stamped with patterns or shapes using dies in a stamping press to produce complex parts quickly and accurately. Moreover, it’s an effective way to manufacture components for various industries, from automotive to construction, since sheet metal fabrication involves a variety of processes that include:
- Cutting (such as laser cutting)
- Welding (MIG/TIG)
- Forming (rolling/stamping/hydraulic pressing)
- Annealing steel
- Finishing techniques
Why is sheet metal fabrication important?
Fabricated metal manufacturing is an essential process that has been around for many centuries. Its significance in the modern industry can’t be overstated. It makes everything from furniture and appliances to aircraft parts and medical instruments. The advantages of sheet metal fabrication include the following:
- Precision: When carried out by a professional sheet metal fabrication manufacturer focusing on precision, it’s possible to create parts and components with highly accurate measurements. This level of precision is essential for complex and intricate projects that require the utmost accuracy.
- Durability: By nature, sheet metal is incredibly durable. This makes it perfect for products that need solid and reliable to function correctly, such as machine parts and automotive components.
- Flexibility: Sheet metal has many applications, from aerospace components to home appliances. This makes it versatile and cost-effective for companies who need to create multiple products in one manufacturing run.
That’s why sheet metal fabrication is the go-to choice for most industrial production needs. Working with a reputable sheet metal fabrication manufacturer with precision in mind is recommended to ensure that quality standards are met, and products meet customer expectations.
Types of materials used in sheet metal fabrication
Sheet metal fabrication involves cutting and bending thin metal sheets into desired shapes. The materials used in the process vary depending on the application and characteristics desired from the finished product.
Commonly used materials include:
- Aluminum is a lightweight material that is easy to work with due to its malleability. Its corrosion resistance makes it ideal for outdoor applications such as vehicle bodies and siding for buildings or homes. It is also popular for making ductwork because of its ability to withstand temperatures.
- Copper is also an excellent choice for ductwork due to its heat conductivity properties, but it is more expensive than aluminum.
- Stainless steel is the most common material used in sheet metal fabrication as it offers an outstanding balance of strength, ductility, and corrosion resistance. Its versatility makes it suitable for applications ranging from industrial machinery to kitchen appliances.
- Zinc-coated steel is another popular option, as its coating provides extra corrosion resistance, making it ideal for outdoor use or wet environments.
- Brass and bronze are softer metals that can be used using hand tools such as hammers or pliers. This makes them suitable for decorative applications, while their low electrical conductivity makes them useful for non-sparking tools or parts. While these two metals are similar, brass has a higher tolerance to corrosion than bronze due to its zinc content.
We’re the experts you can trust for precision sheet metal fabrication
Accurate Metal Products is the team you should trust regarding sheet metal fabrication! Our experienced staff is committed to providing the highest precision sheet and plate products. Every product we make undergoes strict quality control measures, ensuring our customers receive only the best possible items.
We know your project requires high-quality materials, so we are dedicated to using premium-grade materials with advanced technology and machinery to craft our products. Contact us today to get started.